10TEN0040-00000A00-P2,2-M-R3, R928054255, Bosch Rexroth, Tank mounted return line filters, 10TE(N), MobileHydraulics

The filter element is the central component of industrial filters. The actual filtration process takes part in the filter element. The main filter variables, such as retention capacity, dirt holding capacity and pressure loss are determined by the filter elements and the filter media used in them.

Product description

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The tank mounted return line filter is provided in the return line for direct attachment onto the tank of a hydraulic or lubrication system. It can also be used as filling or bypass filter. It basically consists of filter head (1), filter bowl (2), cover (3), filter element (4) as well as a bypass valve (5), by default.

Optionally, the filter is equipped with mechanical/visual maintenance indicator (6). The electronic maintenance indicator is connected via the electronic switching element (7) with 1 or 2 switching points (see p. 7), which has to be ordered separately.

During operation, the hydraulic fluid reaches the filter housing via the inlet; here, it flows through the filter element (5) from the outside to the inside and is cleaned according to the filter rating. The dirt particles filtered out settle in the filter bowl (3) and in the filter element (5). Via the outlet, the filtered hydraulic fluid enters the tank. In case of contamination, the necessary filter element exchange is displayed by the maintenance indicator (7).

The electronic switching element (7) is attached to the mechanical/visual maintenance indicator (6) and held by means of a locking ring.

Depending on the filter size, more additional functions (only for NG0040 ... 0100) are available - e.g. a breathing filter (8), surge protection (9) or return pipes (10) in different lengths – in this connection, also refer to the chapter “Ordering code Accessories”.

Type code

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01	02	03		04	05		06		07		08		09
10TE			‒		A00	‒		‒		‒		‒

Series
01	Return flow filter, simple, 10 bar										10TE
Filter element
02	with filter element according to DIN 24550										N
Size
03	TEN... (filter element according to DIN 24550)										0040
											0063
											0100
											0160
											0250
											0400
											0630
											1000
	TE... (filter element according to Bosch Rexroth standard)										2000
											2500
Filter rating in μm
04	Nominal		Paper, not cleanable								P10
											P25
	Nominal		Stainless steel wire mesh, cleanable								G10
											G25
											G40
											G60
											G100
	Absolute (ISO 16889; βx(c) ≥ 200)		Non-woven glass fiber media, not cleanable								H3XL
											H6XL
											H20XL
			Glass fiber material generation 5, non-reusable, not cleanable								PWR10
	Absolute (ISO 16889; βx(c) ≥ 200)		Water-absorbing, not cleanable								AS3
											AS6
											AS10
											AS20
Pressure differential
05	max. admissible pressure differential of the filter element			30 bar ‒ Filter with bypass valve							A00
Maintenance indicator
06	without maintenance indicator			Bypass cracking pressure 3.5 bar							0
	Pressure gauge 0...6 bar right 1)			Bypass cracking pressure 3.5 bar							MR
	Pressure gauge 0…6 bar left		1)	Bypass cracking pressure 3.5 bar							ML
	Maintenance indicator, mech./visual, switching pressure 2.2 bar			Bypass cracking pressure 3.5 bar				Aluminium			MRV2,2
	Maintenance indicator, mech./visual, switching pressure 2.2 bar	Aluminium	with	Pressure gauge 0...6 bar right 1)				Bypass cracking pressure 3.5 bar			MLV2,2
	Maintenance indicator, mech./visual, switching pressure 2.2 bar			Bypass cracking pressure 3.5 bar				Polyamide			P2,2
	Maintenance indicator, mech./visual, switching pressure 0.8 bar			Bypass cracking pressure 3.5 bar				Aluminium			V0,8
	Maintenance indicator, mechanical/visual, switching pressure 1.5 bar			Bypass cracking pressure 3.5 bar				Aluminium			V1,5
	Maintenance indicator, mech./visual, switching pressure 2.2 bar			Bypass cracking pressure 3.5 bar				Aluminium			V2,2
Seal
07	NBR										M
	FKM										V
Port
08	Frame size	0040	0063…0100	0160	0250	0400	0630	1000	2000	2500
	Port
	G 3/4	•	x x	‒							R3
	G 1	x	•								R4
	1 1/16-12 UN-2B	x	x								U4
	1 5/16-12 UN-2B	x	x								U9
	G1 1/4	‒		•	x	‒					R5
	G1 1/2			x	•						R6
	SAE1 1/4 - 3000 psi			x	x						S5
	SAE1 1/2 - 3000 psi			x	x						S6
	1 7/8-12 UN-2B			x	x						U6
	SAE2" 3000 psi	‒				•	x	‒			S8
	SAE2 1/2" 3000 psi					x	•				S9
	SAE3" 3000 psi	‒						•	x	x	S10
	SAE4" 3000 psi							x	•	•	S12
	●	Standard port	x	Alternative connection possibility	‒	not possible
Supplementary information
09	Breathing filter										F
	Breathing filter with surge protection										FN
	Threaded coupling right (not possible with pressure gauge right)										MR
	Threaded coupling left (not possible with pressure gauge left)										ML
	Without bypass valve										NB
	Outlet pipe L110 mm										R110
	Outlet pipe L150 mm										R150
	Outlet pipe L250 mm										R250
Further versions are available upon request.

Technical data

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General

hydraulic

Important information on hydraulic fluids!

• For more information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us!

• Flame-resistant – containing water: Due to possible chemical reactions with materials or surface coatings of machine and system components, the service life with these hydraulic fluids may be less than expected. Filter materials made of filter paper P must not be used, filter elements with glass fiber material have to be used instead.

• Bio-degradable: If filter materials made of filter paper are used, the filter life may be shorter than expected due to material incompatibility and swelling.

For applications outside these parameters, please consult us!

Filter element (measured with mineral oil HLP46 according to DIN 51524)

Spec. weight: < 0.9 kg/dm3

Δp-Q characteristic curves for complete filter, recommended initial Δp for design = 0.5 bar

Selection of the perfect filter is made possible by our online “Bosch Rexroth FilterSelect“ design software.

10TEN0040-H3XL

10TEN0063-H3XL

10TEN0100-H3XL

10TEN0160-H3XL

10TEN0250-H3XL

10TEN0400-H3XL

10TEN0630-H3XL

10TEN1000-H3XL

10TE2000-H3XL

10TE2500-H3XL

10TEN0040-H10XL

10TEN0063-H10XL

10TEN0100-H10XL

10TEN0160-H10XL

10TEN0250-H10XL

10TEN0400-H10XL

10TEN0630-H10XL

10TEN1000-H10XL

10TE2000-H10XL

10TE2500-H10XL

Dimensions

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Maintenance

Maintenance

If at operating temperature, the red indicator pin reaches out of the mechanical/visual maintenance indicator and/or if the switching process in the electronic switching element is triggered, the filter element is contaminated and needs to be replaced and cleaned respectively. More details see data sheet for filter elements.

The material number of the corresponding replacement filter element is indicated on the name plate of the complete filter. It must comply with the material number on the filter element.

Switch off the system, discharge the filter on the pressure side.

Screw off the filter cover (NG0040-0100) and/or loosen the screws (from NG0160) and remove the filter cover upwards.

Notice:

Note that with lower ratings, it may take slightly longer to discharge the residual oil. If the filter element is removed before the residual oil has been discharged, contaminated oil may reach the clean side.

Remove the filter element including filter bowl. From frame size 0160, the filter bowls are equipped with removal brackets.

Remove the filter element from the spigot in the filter bowl by rotating it slightly; clean the filter components if necessary.

Check the seals at filter cover and filter bowl for damage and renew them, if necessary. For suitable seal kits refer to chapter “Ordering code Spare parts”.

Filter elements made of wire mesh can be cleaned. For detailed cleaning instructions refer to the data sheet for filter elements.

Install the new or cleaned filter element on the spigot again by slightly rotating it.

The filter is to be assembled in reverse order. The torque specifications (“Tightening torques” chapter) are to be observed.

Commissioning

Commission the system.

Notice:

There is no bleeding provided at the filter.

Assembly:

The max. operating pressure of the system must not exceed the max. adm. operating pressure of the filter (see name plate).

Before the assembly, the hole pattern of the tank must be compared to the dimensions from the "Dimensions" chapter.

As of a length of approx. 500 mm, drain pipes must be led in a bracket in order to avoid oscillations caused by the fluid flow in the tank. It is moreover to be ensured that in case of maintenance works, the filter bowl and the outlet pipe are pulled out of the filter head together.

During assembly of the filter (see also chapter “Tightening torques”), the flow direction (direction arrows) and the required servicing height of the filter element (see chapter “Dimensions”) are to be considered.

Perfect functioning is only guaranteed in the installation position filter bowl vertically downwards and ON the tank.

The maintenance indicator must be arranged in a well visible way.

Remove the plastic plugs in the filter inlet and outlet.

Ensure that the system is assembled without tension stress.

The optional electric maintenance indicator is connected via the electric switching element with 1 or 2 switching points, which is attached to the mechanical/visual maintenance indicator and held by means of the locking ring. More details see data sheet “Maintenance indicator”.

Notices:

• Assemble and disassemble only with depressurized system! For the filter element exchange refer to “Maintenance”.

• Tank is pressurized!

• Do not operate the switching lever during the filter element exchange.

• Do not exchange the optical/mechanical maintenance indicator while the filter is under pressure!

• If the flow direction is not considered during assembly, the filter element will be destroyed. Particle contaminates could enter the system and damage the downstream components.

In stock

10TE(N)

SAAR HK Electronic Limited

www.saar-hk.com